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    The aspheric lens allows the designer to correct the aberration with fewer optical lenses than the spherical lenses so the optical system can be lower at cost and more compact in size. As shown in the following figure incident light rays focus at different points due to spherical aberration which is unavoidable for all spherical lenses.

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    Aspheric surfaces are powerful tools that combine the optical corrections of multiple lenses into a single element (Figure 1) and affect performance in ways that spherical optics cannot. For example aspheres can correct for the spherical aberration inherent in a traditional lens. In the past aspheric lenses were extremely difficult to manufacture. . Advances in manufacturing and testing ...

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    With the understanding of aspheric lens manufacturing provided in part one of this article designers have the tools to optimize their aspheres; the next step is to understand how to specify and tolerance the asphere so it can meet its application's requirements.Every manufacturing process needs metrology whether to aid in an iterative process such as magnetorheological finishing (MRF) or ...

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    Home; Optics; MOLDED OPTICS: Molded glass aspheric optics hit the target for precision and cost. Until the advent of precision glass molding (PGM) nearly two decades ago the use of aspheric lenses was a seldom used and expensive optical solution for imaging-optics applications especially where plastic aspheric lenses lacked the precision or refractive properties required by the lens design.

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    Best form lenses are designed to minimize spherical aberration and coma (an aberration introduced for light not on the optical axis) while still using spherical surfaces to form the lens. The use of a spherical design makes best form lenses easier to manufacture than aspheric lenses (described on the Aspheric Lenses tab) reducing costs. Each side of a best form lens is polished so that it has ...

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    FIGURE 4. There's more than one way to add asphere to a double-Gauss camera-lens design (top). The base all-spherical design has large rms spot radii (bottom left). A single unconstrained aspheric surface reduces spot size (bottom center) but results in a difficult-to-manufacture aspheric surface.

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    Another method for producing aspheric lenses is by depositing optical resin onto a spherical lens to form a composite lens of aspherical shape. Plasma ablation has also been proposed. The non-spherical curvature of an aspheric lens can also be created by blending from a spherical into an aspherical curvature by grinding the curvatures off-axis.

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